Die Casting Manufacturing Company

COMPLETE IN-HOUSE TOOL & DIE MAKING CAPABILITIES

From design to casting, lead time reduced

More economical

Regular and prompt tool maintenance

FAMILY DIE CONCEPT

Production flexibility – one thousand to  one million pieces

Less expensive tooling costs

SECONDARY MACHINING

Highly automated

Including: drilling, tapping, reaming, broaching, facing, flycutting, undercutting

BUFFING & POLISHING

Straight-line buffers (automatic)

Hand polishing and buffing

PLATING

In-house copper – nickel – chrome

Strict adherence to all government standards

FINAL ASSEMBLY

EXPERIENCE

Established 1951

Proven reliability

Family-owned

EQUIPMENT & CAPABILITIES

400-, 600-ton hot chamber zinc die

casting machines

Trim presses up to 75 ton

Complete secondary machining and

automatic tapping department

Tumbling and deburring

Udylite automatic copper – nickel – chrome plating machine

Final assembly equipment

Aluminum die casting Issue Protection

The organization of aluminum die casting is loose, the pore rate is high, and contains a variety of metal and non-metallic impurities. The quality of anodic oxidation film is difficult to guarantee. In order to obtain normal oxidation film quality and avoid appearing white spots after Anodic oxidation film dyeing, we should take the following measures.
1.    The method of high voltage large current density impact
Adopt high voltage, high current surge in the initial period of the anodic oxidation can make the “island” that originally divided by the impurities connect a piece. The specific process is as follows:
Adjust the initial voltage of the anodic oxidation to 30V around. The current density now is about 2 ~ 2.5 A/dm2. After 3 ~ 5 min, return to the normal voltage of the anodic oxidation. After 50 min anodic oxidation and fully cleaning, it can be dyed out more satisfied oxidation film, and there are no white spots generally.
The slight deficiency of the method above is if the casting has a screw hole, the hole may be expanded slightly. So people should control the density of large current and the anode oxidation time of high voltage to prevent the temperature of the anode oxidation solution rising too fast. Continuous production need to take cooling measures on anodic oxidation solution.
2.    The method of grinding on the casting surface
Grinding can produce the aluminum ends. Use the aluminum ends to fill the hole of the casting. And it has the bridge effect between each “island”. This method is not so good as the first method. Because the aluminum ends may lose the bridge effect sometimes and the filler of some parts will fall off in the alkali erosion and anodic oxidation process.
3.    The method of peening the casting surface
The wall of general aluminum die casting can satisfy the pressure requirement of the peening method. It can close the pores and apertures, and improve the strength and neatness of the aluminum casting. It is the best way in the three methods.

Die Casting Company

GC si A China Die Casting Company’s machining and finishing department provides a wide range of value added capabilities featuring Computer Numeric Control (CNC) machining and turning. We can provide drilling and tapping via single spindles for lower volumes, and multi-spindle units on dedicated special equipment for high volume projects. We have the in-house capability to provide vibratory finishing, thermal deburring, rotoblasting and impregnation. If your castings require chromate, anodizing, E-coat or powder coating we can deliver from our excellent outside vendor base.

Finishing Equipment

Vibratory Finishing Mills 
Surftran Automatic Thermal Deburring Machine 
Rotoblasters – 12 Cubes and 4 Cubes 
Flow Through Automatic Parts Washer/Dryer 
Spin Dryers 
Stabilization Furnace 
Impregnation System (Loctite) 
Inline Vibratory System

Secondary Machining Equipment

“Fadal” CNC Machining Centers 
Mycneter 3X V.M.C. (Kitamura) 
6QT Lathe Mazak 
Production Lathe 
Single Spindle Drill Press with Interchangeable Tapping Heads 
4 Spindle Drill Press for Multiple Operations 
3 Spindle Cincinnati Drill Press for Multiple Operations 
QT N20 Lathe Mazak 
Brother CNC 
HAAS vertical CNC machining center
8 Spindle Multi Drill – Tap Machine 
12 Spindle Multi Drill – Tap Machine 
Beldon 24 Spindle Multi Tap Machine 
Deka 24 Spindle Multi Tap Machine 
Leadscrew Tapping Machines 
Feed Drills with Tapping Capabilities 
Multi Spindle Drill Heads 
“Snow” Completely Auto Tap Machine
Hydraulic Trim Presses 
Arbor Presses 
Sanding Machines 
Sanding Machines 
Sanding Machines 
Centralized Dust Collector 
CAD CAM System 
Pressure Test Machines (with Interchangeable Fixtures)

Secondary Validation Station

Bendix Corax Coordinate Measuring Machine Model #1000

Die Casting Technology

Plastic Molds & Die Casting Technology

Plastic Molds is the widely used tool products in manufacture. Without die injection mould, die casting mold, extrusion tool/mold, deep drawing die and stamping die, factories would be unable to produce plastic parts, alloy die castings, steel plate parts and forgings which are widely used and have a competitive price. In the mass production nowadays, losing high-level molds just means losing high quality products. And molds play an important role to improve production efficiency and reduce production costs. Nowadays, mold manufacturing has become an important part of advanced manufacturing technology.

Material for plastic mold, die casting mold or stamping tools

The material of mould usually is a kind of difficult-to-process material. At present, the domestic mold cavity generally adopt electric spark machining (EDM). However, the production efficiency of electric processing is very low. No matter on the side of development speed or on the aspect of manufacturing quality, it can never meet the requirements of modern mass production.

The occurrence of the high-speed machining technology has opened a new door for mould manufacturing technology. It is the inevitable trend that high-speed machining technology will instead of electric processing to improve the development and quality of mould manufacturing.

The advantages of high-speed machining mould

All of  stamping mold or plastic mold (including injection mould, extrusion die, blowing die, etc.), die casting mold need high strength wear resistant materials to produce some parts in order to improve their service lives (such as all kinds of brand of alloy structural steel, alloy tool steel and stainless steel, etc.). The hardness of these materials is very high after heat treatment. However, this is difficult to do by the method of conventional mechanical processing. For decades, special processing is the best way to deal with this kind of material.

In China, it is still the world of the electric spark machining, and it has been playing an important role in mould manufacturing. Along with the development of the production and upgrade of products, the requirement of production efficiency and manufacturing quality is higher and higher. Then the problems of electric spark machining exposed gradually. Its production efficiency is low and the quality is not stable. The problem of mold has been a key factor to the development speed of new products.
Compared with the electric spark machining, the high-speed machining technology has these main advantages:
1.    Good quality of products
2.    High production efficiency
3.    it can deal with the thin wall parts and the hard parts which have complicated shapes

In recent years, high speed machining technology has widely used in die and mould industry in overseas. According to statistics, there are 85% of mould electric spark forming process has been replaced by a high speed machining in the countries which have highly developed industries. High speed machining has been established the mainstream status in the international mold manufacturing process. Some famous companies which were engaged in electric processing equipment manufacturing originally (such as Company Agie in Switzerland) have already found the development trend of technology. In order to keep up with the market of mold equipment, these companies have taken measures to unite with high speed machine tool manufacturers (such as Mikron in Switzerland).

All of parts that need mold, aluminum die casting need high pressure die casting mold, plastic molding parts needs plastic mold, and mdifferent type of part need their molds for them.

Development prospect of the high-speed machining technology

The high speed machining has a high machining accuracy, and its surface quality is excellent, so the industry application is wide and effective. And it completely conforms to the development direction of mod manufacturing technology. It will be also the main trend in developing countries in future.

Aluminium Die Casting

The general Process and general information for making Aluminium Die Casting

Alloy & Tooling

Die Cast Alloys 380, 383, 384, 360, 413 & more

Cold Chamber tooling

Tooling consisting of hot half, eject half & slides
 

Process:

Cold Chamber Process – melting furnace & die cast injection system separate from each other.

Aluminum injection temperature – 1200 degrees F.

100+ machine cycles per hour

As cast surface readily machined, plated, anodized painted or powder coated per specifications
 

Applications &
Markets served:

Enclosures for Electronics Industry

Hand & Power tools

Pumps

Auto & Truck Industry

Communications, Computers & Printers

Exercise & Fitness Equipment

Home Appliances  
    & many more..

Die Casting Company

Die Casting Company

From cost saving engineering design services to one of the most comprehensive die casting plants on the west coast.

With manufacturing capabilities in our die casting department of over 4 million pounds per year using 9 die casting machines from 150 tons to 700 tons, Los Angeles Die Casting can provide its castings die trimmed, machined and finished to meet the most stringent customer requirements.  The Die Casting utilizes 6 fully automatic, die casting cells with machines rated from 150 to 1200 tons and 3 semi-automatic die casting cells rated from 150 to 800 tons. 

As a division of die casting company, The Die Casting is able to provide a complete cast, trimmed, machined and finished aluminum, zinc or magnesium die casting, designed and engineered to meet your specifications. To find out more about die casting please visit the following web sites:The Die Casting

 Engineering and Design

  • Pro Engineer & Cadkey CAD
  • Solidworks Engineering Station
  • 3-D production solid modeling
  • Complete and unit/insert tooling
  • Latest in Gating Technology(used and published by NADCA)

 Fully Automated Aluminum Die Casting Machines

  • 1-700 ton capacity
  • 1-500 ton capacity
  • 2-400 ton capacity
  • 1-250 ton capacity
  • 1-150 ton capacity

 Semi Automatic Die Casting Machines

  • 1-400 ton capacity
  • 1-350 ton capacity
  • 1-250 ton capacity

4 Slide Minature Zinc Die Casting Machines

  • 20  ton capacity
  • 40  ton capacity
xxxxx Machining, assembly and finishing

  • powder coat
  • paint
  • plating
  • chromate conversion
  • anodizing
  • alodine
  • vibratory deburr
  • bright burnish

 Materials

  • Aluminum alloys-380,383,384.360,13,218
  • Zinc alloys-2,3,5,7
  • ZA alloys-8,12,27
  • Mag alloys AZ91D

 Quality Assurance

  • 3 axis CMM
  • Dock to stock certified supplier

 Just-in-Time Deliveries

  • Local deliveries via LADC fleet
  • Competitive Interstate shipments

Die Casting

The Die Casting Co. is a leading custom die caster located in China and is a division of die casting Industries  which operates 2 additional companies within China. To find out more about the die casting please visit their web site at http://www.thediecasting.com.

The Die Casting Co., founded in 1999, has become a leader in the Aluminum die casting,magnesium & zinc die casting industry and has successfully positioned itself to provide high quality, competitive castings to many customers throughout the world.

Aluminum die casting, Aluminum die casting China

Our excellent service, reliability, and quality continue to enable our customers to meet their goals. Through continuous improvement in all facets of our company including engineering, quality, manufacturing, safety and customer satisfaction, The Die Casting  is committed to being the best in the industry.

We invite you to visit our plant and observe first-hand the commitment we have made to upgrading our equipment and our facility over the years. We utilize state-of-the-art die casting equipment and have the ability to provide a part that has been cast, trimmed, deburred, machined and fully finished with paint, powder coat or other surface finish and shipped just-in-time to your facility. With die casting machine tonnage ranging from 50 to 700 tons, The Die Casting is ready to provide you one stop purchasing for your casting needs.

The Die Casting Company, continues to be an industry leader through innovation and technological advancement. The Die Casting combines state-of-the-art equipment and experienced personnel to meet the highest quality standards in the production of aluminum, zinc and magnesium  die castings.

Visit our site to learn more about The Die Casting’s unique production capabilities and custom services. Contact us for assistance when engineering and designing your next die casting project. Receive your quote on-line, often within 24 hours of your request.

We look forward to offering you solutions that will save your company valuable time and money. viist our Aluminium die casting company website by https://www.thediecasting.com/aluminium-die-casting/

Aluminum Casting Mold

Aluminum Casting Mold

aluminumcasting.org is specializing in aluminum permanent mold casting, our products are mainly in various automotive brake valves, skate trucks and irrigation pipe couplers, our oversea market sales experience help us to understand customer¨s products well and keep our quality consistently. Making your cost lower, getting good quality parts and best service from China, Jinan Emerson MFG would like to help our customer to make cost lower, work together to build long term business and set up good friendship. Read more

Aluminum casting

Aluminum casting

  Aluminum casting machining is a specialized process, requiring careful attention to detail. Due to the ways in which castings are produced, machining them can be difficult. Although there are still some machine shops that specialize in manually machining castings, CNC machining has become the option of choice for today’s manufacturers.

Read more